IBC Tote Parts & Components
Find replacement valves, gaskets, caps, cage sections, and pallets for any IBC tote. All parts are compatible with standard composite IBCs.
Outlet Valves
We carry a full range of IBC outlet valves to fit every application, from standard butterfly valves to heavy-duty stainless steel assemblies.
2" Buttress Butterfly Valve
The standard IBC outlet valve. Features a 2-inch (S60x6) buttress thread connection with a lever-operated butterfly disc for flow control. Made from polypropylene with EPDM seals.
2" Ball Valve Assembly
Heavy-duty ball valve for applications requiring positive shut-off and higher pressure ratings. Quarter-turn operation with full-bore flow path for viscous liquids.
Cam Lock Adapter
Quick-connect cam lock fitting that threads onto the standard buttress outlet. Available in male and female configurations for rapid hose connection and disconnection.
Stainless Steel Outlet Valve
Corrosion-resistant stainless steel valve for chemical and food-grade applications. Compatible with aggressive solvents, acids, and high-purity liquids.
Gaskets & Seals
Choose the right gasket material based on your chemical compatibility and temperature requirements. All gaskets fit standard IBC fill port and valve connections.
| Material | Best For | Temp Range |
|---|---|---|
| EPDM Gasket | Water, mild chemicals, food-grade applications | -40F to 250F |
| Viton Gasket | Aggressive chemicals, solvents, fuels | -15F to 400F |
| Silicone Gasket | Food & beverage, pharmaceutical | -75F to 450F |
| PTFE Gasket | Universal chemical resistance | -300F to 500F |
Caps & Lids
Replace worn, cracked, or missing caps to maintain a proper seal and prevent contamination.
6" (150mm) Screw Cap
Standard fill port cap with built-in gasket. Replaces worn or damaged fill port lids. Available in natural or black HDPE.
2" (50mm) Vent Cap
Smaller top cap for vent or secondary fill port. Includes integral gasket seal and tamper-evident ring.
Breather Vent Cap
Allows air exchange during dispensing to prevent vacuum lock. Essential for gravity-fed discharge applications.
Dust Cap for Valve
Protective cover that snaps over the outlet valve to prevent contamination during storage and transport.
Cage & Frame Components
Repair or replace damaged cage sections instead of discarding the entire tote. Individual components are available for all standard composite IBC models.
Top Frame Assembly
Replacement upper cage frame including corner braces and fill port collar. Galvanized steel construction.
Bottom Frame / Skid
Lower cage frame that attaches to the pallet base. Includes forklift channels and bottle support rails.
Side Panel / Mesh Section
Individual cage wall panels with welded wire mesh. Standard dimensions fit most 275 and 330-gallon composite IBCs.
Corner Post
Vertical corner tube section for cage repair. Pre-drilled for bolt attachment to top and bottom frames.
Cage Hardware Kit
Complete set of bolts, nuts, washers, and clips for reassembling a cage after bottle replacement or repair.
Pallet Replacements
Swap out a broken or rotted pallet without replacing the entire IBC tote. We stock all three pallet types for standard composite IBCs.
Wooden Pallet
Standard heat-treated (ISPM 15) hardwood pallet. 48" x 40" footprint. Compatible with forklifts and pallet jacks. Most cost-effective option.
Plastic Pallet
Molded HDPE pallet with four-way forklift entry. Resistant to moisture, chemicals, and insects. Ideal for food-grade and clean-room applications.
Steel Pallet
Heavy-duty galvanized steel pallet for maximum durability and load capacity. Best for harsh environments and extended outdoor storage.
How to Identify the Right Part
IBC totes look similar from the outside, but parts are not always interchangeable across manufacturers. Follow this guide to identify exactly what you need before ordering.
Step 1: Find the Manufacturer
Look for a molded-in logo or stamped nameplate on the HDPE bottle, usually near the fill port or on the bottom. Common manufacturers include Schutz, Mauser (now MAUSER Packaging Solutions), Greif, and Werit. The manufacturer determines the cage dimensions, bottle thread pitch, and cap size. If the logo is worn off, check the metal nameplate riveted to the cage frame.
Step 2: Note the Model Number
Below or beside the manufacturer logo, there is usually a model designation such as "MX" (Mauser), "Ecobulk" (Schutz), or a numeric code. This model number tells us the exact cage geometry, pallet type, and bottle wall thickness. Write it down or photograph it. If the nameplate is missing, measure the outer dimensions and send us the measurements.
Step 3: Identify the Valve Thread
The standard IBC outlet thread is S60x6 (60mm diameter with a 6mm coarse pitch). However, some European-origin totes use DIN 61 (also 60mm but with a finer pitch), and a small number use 2-inch BSP or NPT threads. The easiest way to check is to bring the existing valve to a hardware supply or send us a clear close-up photo of the thread profile.
Step 4: Measure the Fill Port
Most IBC totes have a 150mm (approximately 6-inch) fill opening. Some older or specialty models use a 225mm (9-inch) opening. Measure the outer diameter of the threaded neck, not the inner opening. Caps and lids are specific to the neck diameter and thread profile, so a measurement error here means the wrong cap.
Step 5: Check the Pallet Footprint
Standard North American IBCs sit on a 48 x 40-inch pallet. European pallets are 1200 x 1000mm (approximately 47 x 39 inches). The pallet must match the cage base exactly, so confirm which footprint you need. Also note whether the existing pallet is wood, plastic, or steel, since the cage mounting hardware differs between pallet types.
Step 6: Send Us a Photo
When in doubt, a clear photograph solves most identification problems faster than measurements alone. Take a photo of the manufacturer label, the valve connection, and any damaged component you want to replace. Email or text the images to our team and we will confirm the correct replacement part, usually within an hour during business hours.
Parts Compatibility by Manufacturer
Use this reference table to determine which parts are cross-compatible and which are manufacturer-specific.
| Part Category | Schutz | Mauser | Greif | Cross-Compatible? |
|---|---|---|---|---|
| Outlet Valve (S60x6) | Standard S60x6 | Standard S60x6 | Standard S60x6 | Yes -- valves interchange across all three |
| 6" Fill Cap | 150mm coarse thread | 150mm coarse thread (different gasket seat) | 150mm coarse thread | Usually, but test-fit recommended |
| Cage Side Panels | Ecobulk-specific mesh | MX-series mesh | IBC-specific mesh | No -- cage panels are brand-specific |
| Top Frame | Proprietary corner geometry | Proprietary corner geometry | Proprietary corner geometry | No -- top frames do not interchange |
| Bottom Frame / Skid | Proprietary | Proprietary | Proprietary | No -- must match cage and pallet |
| Pallet (HDPE) | 48x40" standard | 48x40" standard | 48x40" standard | Sometimes -- bolt patterns may differ |
| EPDM Gaskets | Standard ID/OD | Standard ID/OD | Standard ID/OD | Yes -- gaskets are universal |
| Corner Posts | Schutz spec tube size | Mauser spec tube size | Greif spec tube size | No -- tube diameter and hole spacing differ |
If your tote is from a manufacturer not listed here -- such as Werit, Shuert, or a private-label brand -- contact us with the model information and we will source the correct part.
Parts Catalog: What We Stock
We maintain inventory of the most commonly needed IBC replacement parts at our Hayward warehouse. Here is a breakdown of what is available for immediate shipment and what requires a lead time.
In Stock -- Ships Within 1 to 2 Business Days
- 2" butterfly valves (polypropylene, S60x6 thread)
- 2" ball valves (polypropylene and stainless steel)
- Cam-lock adapters in Types A through F, 2-inch, PP and SS
- EPDM, Viton, and PTFE gaskets for valve and fill port
- 6-inch (150mm) screw caps in natural and black HDPE
- Breather vent caps and dust caps
- S60x6 to garden hose adapters (brass and nylon)
- S60x6 to 2-inch NPT adapters
- Cage hardware kits (bolts, nuts, washers, clips)
- Replacement HDPE pallets (48x40 standard)
Made to Order -- 1 to 4 Week Lead Time
- Complete cage assemblies (brand-specific)
- Individual cage side panels (must specify manufacturer and model)
- Top and bottom frame assemblies
- Corner posts (must specify tube diameter and length)
- Steel pallets (galvanized, 48x40)
- Wooden pallets (heat-treated, ISPM 15 stamped)
- Replacement HDPE bottles (275 and 330 gallon)
- Custom-thread valve assemblies (DIN 61, BSP, NPS)
- 316 stainless steel outlet valves with PTFE seats
- Tamper-evident fill caps with breakaway rings
Emergency Parts Service
A failed valve, blown gasket, or cracked cap can shut down your operation and create a hazardous spill situation. Our emergency parts service is designed to get critical replacement components to you as fast as physically possible, minimizing downtime and preventing product loss.
Same Day
Ship before 2 PM PT
In-stock parts ordered before 2 PM Pacific ship the same business day via expedited carrier.
Next Morning
Overnight delivery
Next-morning delivery available to most West Coast addresses. Order by 2 PM for guaranteed next-day arrival.
Weekends
Emergency support
Call our emergency line for Saturday parts dispatch. Sunday service available in the greater Bay Area.
On-Site
Same-day courier
For critical failures in the SF Bay Area, we dispatch a same-day courier from our Hayward warehouse.
How Emergency Service Works
- 1Call our main line and press 1 for emergency parts. Describe the failed component, tote manufacturer (if known), and the urgency of the situation.
- 2Our team identifies the correct replacement part in real time while you are on the phone. If you can text or email a photo, we can confirm the part match in under 5 minutes.
- 3We pull the part from our Hayward warehouse immediately. For same-day ship, the cutoff is 2 PM Pacific. For next-morning delivery, we use overnight carriers with guaranteed morning delivery windows.
- 4You receive a tracking number within 30 minutes of order confirmation. For Bay Area same-day courier orders, we provide a live ETA from the driver.
Emergency Pricing
Emergency parts are priced at standard catalog rates -- we do not charge a premium for the part itself. Expedited shipping costs are the only additional expense. Here are typical shipping surcharges for emergency orders:
| Same-day ship (standard ground) | No surcharge |
| Overnight (next morning delivery) | $25-$45 depending on distance |
| Bay Area same-day courier | $35-$65 depending on distance |
| Saturday delivery | $15 surcharge on top of shipping |
Preventive Maintenance Kits
The best time to replace a gasket is before it fails. Our preventive maintenance kits bundle the most commonly replaced wear items into pre-packaged sets, making it easy to perform scheduled maintenance on your IBC fleet without hunting for individual parts.
Basic Seal Kit (per tote)
Covers the two most common failure points -- valve seal and cap seal. Replace both gaskets annually or whenever you notice dripping. Suitable for water, fertilizer, and general chemical applications.
Contents:
- 1x EPDM valve gasket
- 1x EPDM fill cap gasket
- 1x dust cap for valve
- 1x fill cap (natural HDPE)
Under $15 per tote
Complete Valve Kit (per tote)
Replaces the entire valve assembly plus all sealing components. Ideal for annual fleet overhaul where you want to start fresh with new hardware across every tote. Reduces the risk of unplanned valve failure to near zero for the following year.
Contents:
- 1x 2" butterfly valve (PP, S60x6)
- 1x EPDM valve gasket (spare)
- 1x fill cap with gasket (natural HDPE)
- 1x breather vent cap
- 1x dust cap for valve
- 1x thread sealant tape (10 ft roll)
Under $35 per tote
Fleet Overhaul Kit (10-tote bundle)
Everything needed to overhaul 10 totes in a single maintenance session. Includes cage hardware for the 50% of totes that typically need a bolt or clip tightened. The strap wrench and lubricant are reusable across future sessions. Order multiples for larger fleets.
Contents:
- 10x 2" butterfly valves (PP, S60x6)
- 10x EPDM valve gaskets (spare set)
- 10x fill caps with gaskets
- 10x breather vent caps
- 10x dust caps
- 5x cage hardware kits (bolts, nuts, clips)
- 1x strap wrench for valve installation
- 1x tube of food-grade valve lubricant
Save 25% vs buying per-tote kits individually
Chemical Service Kit (per tote)
Built for totes handling solvents, fuels, concentrated acids, or other aggressive chemicals that destroy standard EPDM gaskets. Viton seals resist chemical attack far longer than EPDM, and the ball valve provides positive shut-off under higher pressures.
Contents:
- 1x Viton valve gasket
- 1x Viton fill cap gasket
- 1x 2" ball valve (PP, full bore)
- 1x PTFE thread tape (10 ft roll)
- 1x chemical-resistant dust cap
Under $55 per tote
Food-Grade Maintenance Kit (per tote)
All components are FDA 21 CFR compliant for direct food contact. Silicone gaskets perform better than EPDM in food applications because they are odorless, tasteless, and resistant to repeated steam sterilization. The tamper-evident cap provides chain-of-custody assurance.
Contents:
- 1x silicone valve gasket (FDA compliant)
- 1x silicone fill cap gasket (FDA compliant)
- 1x fill cap (white HDPE, FDA compliant)
- 1x tamper-evident cap with breakaway ring
- 1x food-grade silicone lubricant (1 oz packet)
Under $30 per tote
Pallet Repair Kit
Addresses the most common HDPE pallet failures: cracked runners, loose bolts, and uneven seating. The shim plates compensate for minor warping, and the plastic weld adhesive repairs hairline cracks that have not yet become structural failures. Extends pallet life by 2-3 years.
Contents:
- 4x pallet runner bolts (stainless steel)
- 4x pallet runner nuts with lock washers
- 2x HDPE shim plates for leveling
- 1x tube of HDPE plastic weld adhesive
- Instruction sheet with torque specifications
Under $20 per kit
Parts Warranty Information
Every replacement part we sell is backed by a warranty against manufacturing defects. Here is our complete warranty policy, including coverage periods, claim process, and exclusions.
| Part Category | Warranty Period | Coverage | Exclusions |
|---|---|---|---|
| Polypropylene Valves | 90 days | Defects in material and workmanship. Covers cracking, seal failure, and handle breakage under normal use. | Chemical incompatibility damage, over-tightening, freeze damage |
| Stainless Steel Valves | 1 year | Defects in material and workmanship. Covers corrosion, seal failure, and mechanical failure under rated conditions. | Use with incompatible chemicals (e.g., hydrochloric acid on 304 SS) |
| EPDM Gaskets | 90 days | Premature failure, incorrect sizing, or material defects. Covers gaskets that crack, deform, or fail to seal within the warranty period. | Exposure to solvents, fuels, or chemicals outside EPDM compatibility range |
| Viton / PTFE Gaskets | 180 days | Same as EPDM, extended period reflects higher material cost and expected durability. | Mechanical damage during installation, use above rated temperature |
| Fill Caps and Lids | 90 days | Cracking, thread failure, and gasket detachment under normal use. | UV damage from outdoor exposure, dropping, over-tightening |
| Cage Components | 1 year | Weld failure, corrosion through galvanizing, and dimensional defects that prevent proper fit. | Damage from forklift impacts, modifications, or improper installation |
| Pallet Replacements | 1 year | Cracking, delamination, and structural failure under rated load capacity. | Overloading beyond rated capacity, chemical spill damage, outdoor rot (wood) |
| Replacement Bottles | 1 year | Wall cracking, mold defects, and thread failure under normal use within rated temperature and chemical compatibility range. | UV degradation from unprotected outdoor use, chemical incompatibility |
How to File a Warranty Claim
If a part fails within its warranty period and you believe it is a manufacturing defect, contact us with your order number, a description of the failure, and photos if possible. We will assess the claim within one business day. If the claim is valid, we ship a replacement part at no charge -- including freight. Defective parts may need to be returned for inspection at our expense. We process approximately 98% of warranty claims within 48 hours of initial contact.
Refurbishment vs Replacement: When to Repair and When to Replace
Not every damaged tote needs to be replaced entirely. In many cases, replacing a single component -- a valve, gasket, cap, cage panel, or pallet -- can return the tote to full service at a fraction of the cost of a new or reconditioned replacement. Here is a guide to help you make the right call.
| Issue | Repair (Part Replacement) | Replace (Entire Tote) | Estimated Repair Cost |
|---|---|---|---|
| Valve dripping when closed | Replace valve and gasket -- 5-minute job | Not necessary | $15-$40 |
| Fill cap not sealing | Replace cap and gasket | Not necessary | $8-$15 |
| Single cage panel dented | Replace individual panel if available for your brand | Only if multiple panels are damaged | $30-$60 |
| Pallet cracked or rotted | Swap pallet base -- requires bottle lift | Only if bottle is also damaged | $40-$80 |
| Bottle has hairline crack | Not repairable -- bottle must be replaced (rebottling) | Consider full replacement if cage is also damaged | $120-$180 (rebottle) |
| Bottle has UV degradation | Replace bottle if cage and pallet are sound | If degradation is severe and cage is also worn | $120-$180 (rebottle) |
| Multiple cage panels bent | Possible but labor-intensive | Usually more cost-effective to replace the entire tote | $80-$150 (multiple panels) |
| Bottle bulging through cage | Not safe -- indicates wall thinning under pressure | Yes -- immediate replacement recommended | N/A -- retire the tote |
| Corner post bent or broken | Replace corner post if available for your brand | Only if structural integrity is compromised | $25-$45 |
| Cage bolts and clips missing | Install new hardware kit | Not necessary | $10-$20 |
The Break-Even Rule of Thumb
As a general rule, if the total cost of parts and labor to repair a tote exceeds 60% of the cost of a replacement tote (used or reconditioned), it is more economical to replace the entire unit. For example, if a reconditioned replacement costs $150 and your repair bill would be $90 or more, replacing makes more financial sense because the replacement comes with new hardware, a warranty, and a longer expected service life.
However, this rule has exceptions. If the tote has a specific configuration that is difficult to source (unusual size, custom valve, or rare manufacturer), repairing may be more practical even at a higher relative cost. Similarly, if you need the tote back in service immediately and a replacement would take days to arrive, a quick repair wins on time even if it is not the cheapest option long-term.
Cage Repair Services
The galvanized steel cage is the structural backbone of a composite IBC tote. When cage components are damaged, the tote cannot safely stack, ship, or contain liquid under load. Rather than scrapping the entire tote, our cage repair services can restore structural integrity at a fraction of replacement cost.
Panel Straightening
Minor dents and bends in cage side panels can often be straightened using hydraulic press tools without removing the panel from the cage. This is the fastest and most cost-effective repair for forklift impact damage that has not torn the wire mesh. Turnaround time is typically same-day for totes brought to our facility.
Panel Replacement
Severely damaged panels -- torn mesh, crushed sections, or panels with multiple bends -- must be replaced entirely. We stock common panel sizes for Schutz, Mauser, and Greif cages. Panel replacement involves unbolting the damaged section, installing the new panel, and re-torquing all fasteners to specification. Typical turnaround is 1-2 business days.
Corner Post Repair
Bent corner posts compromise the cage's ability to stack and transfer load. Minor bends can be straightened in-place. Severely bent or cracked posts must be cut out and replaced with new sections welded to the top and bottom frames. Post replacement requires MIG welding on galvanized steel and should only be performed by qualified fabricators.
Top Frame Repair
The top frame supports the fill port collar and distributes stacking loads to the corner posts. Common damage includes bent tubes, broken welds at corner joints, and a distorted fill port opening that prevents caps from sealing properly. We repair or replace top frames and re-galvanize weld points to prevent corrosion.
Bottom Frame and Skid Repair
The bottom frame connects the cage to the pallet and provides the structural base for forklift handling. Damage typically occurs from side impacts during forklift operations. We straighten bent skid rails, re-weld broken joints, and replace missing or damaged bolt-down hardware that secures the cage to the pallet.
Complete Cage Refurbishment
For totes with multiple cage issues, a complete refurbishment may be the most efficient approach. This includes straightening all panels, replacing any damaged sections, re-torquing all fasteners, repairing or replacing corner posts, and applying touch-up galvanizing to all weld points and bare metal areas. Cost is typically 40-60% of a new cage assembly.
On-Site vs In-Shop Repairs
Simple repairs like panel straightening, bolt tightening, and gasket replacement can be performed on-site at your facility. We offer mobile repair service for customers in the greater San Francisco Bay Area with fleets of 10 or more totes needing attention. Our technician arrives with a fully equipped service van, tools, and common replacement parts.
Welding repairs, panel replacements, and complete cage refurbishments should be performed in our shop for safety and quality reasons. We can arrange pickup and return delivery of totes needing in-shop work. Typical in-shop turnaround is 3-5 business days from receipt.
Cage Repair Pricing
| Panel straightening (per panel) | $20-$35 |
| Panel replacement (per panel, parts + labor) | $45-$75 |
| Corner post straightening | $25-$40 |
| Corner post replacement (welded) | $50-$80 |
| Top frame repair | $40-$70 |
| Bottom frame / skid repair | $35-$60 |
| Complete cage refurbishment | $120-$200 |
| Hardware kit installation (bolts, clips) | $10-$20 |
| Mobile service call (Bay Area) | $75 trip charge + per-repair pricing |
Prices are estimates and may vary based on manufacturer, extent of damage, and parts availability. Contact us for a firm quote after inspection.
How to Order Parts
Not sure which part you need? Send us a photo or description and our team will identify the correct component and provide a quote.
1. Identify
Tell us the part you need or send a photo. Include the tote brand and model if possible.
2. Quote
We will confirm the part, provide pricing, and let you know current availability.
3. Ship
Parts ship quickly. Most orders go out within 1 to 2 business days.